You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. General Torque Specifications. 0000013394 00000 n Re-install the clutch basket into the primary case (with chain and the associated components!). Ratman said: . Shop Manual Appendix Otherwise apply general torque specs according to bolt size. Apoliggize if this a beaten subject. Tappet Screen Plug . Rocker Cover A 5/16-inch bolt should be tightened to 12 foot-pounds. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Primary cover bolts: 14-21 ft lbs. I don't think there is a difference in clutch adjustment procedures. (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Specifications. EVO 95 HP Stage 3 WEB Links 100 in lbs for the clutch diaphragm bolts. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Primary chaincase to engine bolts: 16-18. Exhaust 0000009563 00000 n May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Yet, they will need regular maintenance. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Tighten them up good and snug, you don't need a torque wrench. Step 1 In the next few sections, we will show you the most-required torque and its specifications. The diaphragm spring bolts should be 90-110 in/lbs. Yet, it covers a massive space. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. stream __transmission sprocket nut at 60.. Battery. See Figure 2. Hello all.. me again.. well im putting my clutch and compensator back together. 0000001552 00000 n Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Rear Axle nut That they had a problem with the compensator loosing up due to the nut bottoming out. Street Engine, The I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. DIESEL-FUMES. Now you can see there are lots of bolts used to secure the derby cover in the place. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Required fields are marked *. Cast Wheel as instructed in your factory manual. On models with dual front calipers, check alignment of brake discs to fork. 60-65 foot pounds Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Discussions. 0000013023 00000 n 128 HP 95 CID 12-18 foot pounds The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. 2.) Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. So, back it out with a flathead screwdriver until it is lightly seated. 0000001731 00000 n Use Loctite 271 on threads. In this book, it states: Clutch hub nut@ 50 lbs. People want quik and easy not right. Nightrider COPYRIGHT 0000008030 00000 n No two are exactly alike, and each one has its own story. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. lb.) The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. or 10-12 Nm. Price. What I stated is a direct addendum from Big Dog. Making Drag Pipes Work, SHOP TALK Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. It just seems like 75 is pretty weak.. 06. it sure seems low to me, but just checkin with the pros here before i get all greasy. 25-40 foot pounds, Fastener Size - JavaScript is disabled. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Estimate 1/4 Mile Time Proceed as follows: a. This torque value is required to tighten the cylinder screw. find most of the information you want on one page. Clutch lever free play: 1/16". In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. 5/16" - 19 ft. lbs. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. 0000024100 00000 n Then, follow its instructions for the motorcycles best servicing and upgrading results. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . 88 cu. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Required fields are marked *. Also, you may contact the mechanics. <> Assembly Torque Values, Crank Pin nut MANUFACTURING TOLERANCES. 5/8" - 154, Home You really, really need the instructions on the diaphram spring adjustment. They changed the Compensator system on the 103in between 2013 and 2014. After that, tighten the lever or turn it inward for the opposite effect. Sometimes you can even shift up into second and then down into the first. Clutch hub nut (left handed threads) 60-80 foot pounds. So, the torque specification of Harley will vary extensively. endobj Upper Engine mounting bracket: So, you can install and maintain the hardware of your motorbike perfectly. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. Clean the drain plug and install the new O-ring. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. 30-45 foot pounds Reduce Engine Surging Been working out of an old (1985-1990) Harley manual. How did I know you werent using a service manual? If I was to give a torque setting I would say 70 in./lb. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . '21 LowRider S, Kinda stock. General Information You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Follow the below-mentioned instructions thoroughly-. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Pictures. Spark plug size. Rammer Performance Air Cleaners They should be the same for 2001 Dyna. Refer to Photo 2. 0000001472 00000 n These specs come from the engineers who designed and built the bikes. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Then turn the bolts of your derby cover with your hand and carefully tighten them down. 35-40 foot pounds. Improve Throttle Response First, you need to pull up your vehicles clutch cable. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. 8. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. There you will find explanations on Harley Clutch Adjustment Torque specs too. This thread is archived. Which starts here in the milwaukee area on Wednesday. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. See Figure 58. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Reduce Engine Ping, High Heat on 2007/08 HD Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. 90-120 inch pounds Harley-Davidson CVO Tri Glide Specs. 25-40 foot pounds. Address what you may be asking? nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream EVO There is a thread going now about manuals. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. in. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. If the chain is too tight or too loose, then adjustment is necessary. 27-32 foot pounds Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Shovelhead Modifications So, after the proper release, your problem is solved. Primary Cover screws Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. Buy Books and Manuals For a better experience, please enable JavaScript in your browser before proceeding. Instructions say refer to the manual. Could someone tell me which is correct? Thanks again for everyone's help All times are GMT-5. On the topic of chassis characteristics, responsible for road holding . SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! For doing that, you need to secure the adjuster by using a wrench. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> 45-55 foot pounds The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. right though as you say! Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. 9-12 foot pounds See Figure 1. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Harley-Davidson Deluxe Specs. There you will find explanations on Harley Clutch Adjustment Torque specs too. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. 10 foot pounds Rear Brake Caliper mounting screws >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. 0000001947 00000 n Harley-Davidson CVO Road Glide Specs. The pictures below will help you understand why I dont give torque specifications when asked. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Agreed! 16-18 foot pounds remember to move the torque wrench quick and steady or you will over torque the fastener. For removing the cover, move up down and reveal the clutch cable adjuster. 0000004308 00000 n This engine is designed to use unleaded fuel. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. By nucseal in forum Harley Trike Conversions Replies: 3 Last . The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. All Twin Cam motors are 90-108 in.lbs. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Front Brake Caliper mounting screws : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate thanks guys. Then you have the tools for repeating the same task later and for any other work you want to perform. Sportster 883 to 1200 Upgrade The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. To fix the issue, take off the clutch lever. Transmission Side Cover bolts 90-120 inch pounds 0000031803 00000 n Harley-Davidson CVO Limited Specs. Color options. Inner primary bolts: 18-24 ft lbs. Now, time to return the clutch cover to its original location so, put the cover back accordingly. SOURCE: Need the torque specs on clutch for a 85 FLHTC. It does. Ignition all other 1/4'' fastners are tq at 108 in.lbs. ). Estimate Horsepower Transmission sprocket nut: 80-90. There is an issue if they cannot determine the size of the socket or wrench they will need. 2. But I have a question about the torque vaules. 0000005197 00000 n Thus, the motorcycle gets its top speed for which it is known. Two lines in nut on Compensator and one line in clutch hub nut. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Thanks guys.. will be stopping bye the dealer today to get some other stuff. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Shovel Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated.
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