Volkswagen (VW) has unveiled an electric conversion concept for its iconic Type 2 microbus to celebrate 20 years at its Electronics Research Laboratory (ERL) in California. We must find the solution that we'll install so we can check for leaks in the rear module (and front) before they go in. VW Bugs have been a popular platform for conversion to electric for decades. The spare tire wouldn't fit. The front seats are now in. Innovative e-components from Volkswagen Group Components are under the bonnet we work with them to electrify historically important vehicles, in what is an emotional process. Modules were inserted, and the fit was as good as we had hoped. I have a Bachelors in Architecture from FAU. But when we wired and plumbed it yesterday and connected a pump to check for leaks. To verify the minimum requirements, we're going to fill and test the modules within the front and rear battery boxes on the bench (as a whole system) before installing them. After a debug phase, the harness will all be covered by the same black wrap that is barely visible covering a 6-inch wire bundle that exits the right side of the power distribution box. Sourcing duct hoses of the proper size and adapting at couplers where needed was the challenge. I was starting . Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. The stock PCB precisely positioned the cell tap connectors (red) to minimize movement and stress on the connecting flex circuits (blue/orange) coming from the cells. But the P100D connectors are different and have no good alternative. But so far looking good. The Engine bay was cleaned up. As a family, weve since gone through 3 Nissan Leafs, 2 BMW i3s, and a Kia e-Niro. Interior workwas to follow this conversion project. Some dashboard fasteners will not be easily accessible once the front battery box is installed. In this episode we show you the bits we. Jesper is founder ofLifelike.dk and a long-term investor in Tesla, rsted, and Vestas. Applications: Engines: Ecotec, Chevy LS, Subaru, Toyota, VW, Honda What sets this apart is its range. Redbulls this month! I didn't get an image of the template and location yet, but I'll post it next week. First Smart Microgrid In Zimbabwe Installed At Shopping Center In Harare, Renewables Face Two Major Challenges FUD & Connection Challenges, Flipping The Script On The Public Health & Wealth-Building Benefits Of Clean Energy, Nearly 1 In 3 Homes In Australia Covered In Solar Panels, Energy Security Amid Heightened Global Tensions. Wheels are in! The project had eaten our private investment, and then doubled that because of paying off the matched loan. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. I guess this is why they have such a hobby shop following. Jesper had his perspective on the world expanded vastly after having attended primary school in rural Africa in the early 1980s. We were in too deep and our only option was success. You can follow Kits endeavours with eDub Services Ltdon all the socials and YouTube. If we were to do the process again today with the same spec, the project would cost around 45,000 including the cost of the camper van. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. Quantity: 3 available 19 sold / See Feedback. The lightened flywheel was even further lightened because I couldn't resist cutting off the ring gear since a starter motor will never be used to crank it over. After sitting in the driver and passenger seats imagining a center console, one begins to realize the small car would feel very cramped for average-sized or bigger people. Rexnamo Electro-Electric Car Conversion Kit. 1059.50 inc. VAT. The content produced by this site is for entertainment purposes only. It works reliably and takes care of the complete set-up and closing process automatically. I use the alphabet to paint words that become a beautiful and inspiring image in the reader's mind. A routine step. This is the final part of the series on his first conversion. Next week we begin assembly of the modules into the boxes. This is the fuel display tester drivingthe stock fuel gauge. We have a tiny and exposed pedal assembly, making it difficult to add a switch there. First, some quick specs on the more common engines: Vanagon Engine Conversion Specs : Common . So lets begin at the beginning. With the availability of a conversion kit that will transform the classic Beetle into a new-age electric car that you can charge at home. Hot air will also be ported to the windshield defrost ports. What sets this apart is its range. VW Bugs have been a popular platform for conversion to electric for decades. Cars need to have ample space for batteries as well. We have built our conversions into 5 different packs to give prospects a clear expectation of what will be required. btw Complete EV Conversion kit for a classic VW beetle, VW T1, VW T2 and Karman Ghia based with our EV HypE drive and various options for Lithium battery systems. Masked and painted. Your submission has been received! The rear battery box cableswere cut, crimped, and the protective heat-shrink tube was added (black) to the connectors. The eDub platform features batteries, motor, charger and more in one simple package. Another spot nearby was beginning to tear also, so it received the same treatment. The new rim will fit, but we need a narrower tire on it. The engine rubber seal bits that were left have been cut off clean at the gasket attachment point. If you like what we do and want to support us, please chip in a bit monthly via, 70%, 80%, 99.9%, 100% Renewables Study Central, Clean tech and sustainability market research, Climate Change Solutions: Why 1.5C Is So Important, Electric Vehicle Sales Charts, Graphs, & Stats, Engage Global Competition: Technology for a Sustainable Future. The conversion sites the electric motor in place of the E-type's transmission, while the battery pack has been shaped to occupy the same space as the original six-cylinder XK engine - meaning . The stereo amp, speakers, and other parts arrived soon after ordering with exception of the stereo itself that should arrive any day. The wiring cleaned up nicely as well. The owner is currently rebuilding the flat-six with an 964 intermediate shaft and GT3 . There, theyll swap out the internal-combustion engine and replace it with a battery and electric motor a nice zero-emission drivetrain suitable for a sustainable future. The UK auto market saw plugin electric vehicles (EVs) take 20.0% share of new sales in January, flat from 20.4% year on year. The 3D printed manifold pictured below will port air directly from the cabs heater box to feed 4 ports with short tubes to the windshield defroster vents. But this stage is not drive testing, yet. The front battery box is powder coated and in place without batteries. The ten coolant lines that exit the front battery box are now plumbed to the manifolds. Some Tesla Model S and X battery modules have wires from each of the 6 bricks inside to the connectors at the green slave boards. I've been working on various ways we plumb in a great (3kW+) heater and defrost system. Minor trimming was needed, but the parts fit into place well. It puts out 81bhp, accelerates to 50mph in 8 secs and has a top speed of 93mph The claimed range is 124 miles. More high current cables were routed, crimped, and installed by Chris. Powered up 12v systems & verified what works: didn't check courtesy light switches (door switches), hood light, trunk light, or license plate light. This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. In this case, we narrowed it down toone of the smaller HPEVS brushless AC motors or one of the NetGain brushless SRPM AC HyPer9 motors. Click here to view more details about the P100D 6.3kWh coolant connectors. Theres no reason why we cant convert every single VW T2, is there!(?) Using VW Beetle Electric Conversion Kit. The new spring arrives Monday. For Alex and his wife Brita, VW Kombis are a full-time passion. Since this image was captured, I've updated the coolant portions of the wiring diagram to show pumps, radiators, plumbing and ordered the parts to make visually appealing connections to the two chiller plate ports visible at the top of the controller/inverter box. This was a super short work week for me and the crew, so there's not much visually to show. People forever tinkering and fixing; making new or just patching up the old. Fitting the stock-sized spare tire is a bonus. Since 2013, eDub have taken strategic steps to be able to offer an electric conversion package second to none in the retrofit industry. The PCBs are all mounted and ready for harness wiring. The stock red "Oil light" becomes a system "Fault light". Volkswagen Beetle/Bug Complete Kit 1956 - 1977, Volkswagen Bus / Samba / Type 2 1950 - 1979. They came from a Tesla that was purchased for reverse engineering by a TESLA competitor. The key information you need, such as range, charge speed, power and price, are easy to see and compare right here. This is one of many tabs from the wiring diagram drawing set. Based on a 1962 Type 2 11-window Microbus, had a 120-hp electric motor, as well as active air suspension designed by VW sibling brand Porsche. The components were carefully picked out to be the best available for the Beetle, and fit and finish have been refined. Electric bike conversion kits 2022 - A guide on giving your bike a.4-barrel carburetor to fuel injection conversion kits for 250-600 HP V8 engines No laptop required Fits any square (Holley 4150) . VW Beetles are a popular option, says Mr Pauly, who has converted three in his workshop, and sold about 20 conversion kits with batteries and motor for owners to do the work themselves. The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. A hoist at James' workshop holds a Land Rover Defender ready for its new electric heart; there's a pair of electrified VW Kombis, a Beetle with battery pack housed under its bonnet, and a second-generation Mazda MX-5 with the same 88kW HyPer 9 motor found in James' company demonstrator Beetle. Steve Jobs (with a large bank balance due to Apple success) had seen talent in John Lasseter and his ability to create beautiful animation. That would get the heat to passengers directly, and one or two hidden tubes could be routed to the windshield defrost ports. So, for me, a camper van would be perfect, but which one? The price for an e-BULLI, featuring redesigned front and rear axles, starts at 64,900 ($69,500). You may want to catch up with part 1,part 2, part 3, part 4, & part 5 before I hand it over to Kit Lacey in this very last chapter of his first, and most painful, build, in which he refuses to give up on the adorable T2 Indie. The BMS systems are operating as expected except for a diagnostic code that triggers when the charging process completes. The price of a Bharat Electric Car Conversion Kit in India is Approx. Driving down the A1 with my mum in the drivers seat and my wife in the back. Next, we'll mount the high current fuse and contactor (from the rear battery) and the motor controller and fluid cooling systems. More BMS testing is needed to verify the settings are working, but much of that is more easily done when we're driving. The Parallel Configuration of the BMS units is set up and operational. Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. From Bring a Trailer it looks like you could expect to find one for around $40-50k. The Bus also uses 911 suspension components and 964/944 disc brakes. It was assembled mechanically with modules, but without plumbing and wiring. So, Steve decided to back John, and Pixar was born. Hi, Shane! There will be a bit of a weight difference with the new engine adding 500kg to the scale. It's similar to what's inside the black heater box assembly pictured below it. It is resting (almost) in place, awaiting a few holes for mounting. A specialist in all things Porsche and VW, Zelectric offers electric conversions for a variety of different German classics, be it a 356, a Beetle, or even a Thing. Plus, spotting one on the motorway on bank holiday travels. They have a high energy density, meaning they're more compact relative to many other batteries. Need faster charging, ask us about CHAdeMO DC Fast Charging. The conversion uses VW electric components. Then we'll make the high current series cables and install them between modules. There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. 599 subscribers Part 2 in a series showing you everything involved with converting a Volkswagen Kombi T2 Bay window bus to 100% electric Tesla power. Kits UK-based company is called eDub Services. It's the new wider tire on the new wider rim. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations.